Implementation of Process Safety Management (PSM L2)
LEVEL: INTERMEDIATE HRDF: CLAIMABLE
Fifteen (15) CPD Hours approved by MBOT
TRAINER:
DR AZIZUL BIN BUANG
10 - 12 JUNE 2024
CAPE
Level 8, Permata Sapura, Kuala Lumpur City Centre, 50088 Kuala Lumpur
9.00AM - 5.00PM
RM 3,500 FOR PROFESSIONALS
10% Discount for Early Bird (until 10 May 2024) / Group / Students
CONTENT SUMMARY
INTRODUCTION
Major process safety accidents should be avoided to prevent fatalities, environmental pollution and assets’ damage. It is getting harder to control the operation safely with the increasing scale and complexity of modern chemical process industries. It has been reported that nearly all accidents could be prevented if the basic process safety principles are consulted and implemented. Process safety is to prevent and mitigate accidental loss of containment of hazardous materials. Layers of protections in processes provide barriers to prevent undesired impacts and thereby accomplishing safety objectives. Nonetheless, it is insufficient if it is only to incorporate these layers of protections to reduce the risks. It is also important to consider how these layers of protections and consequent chemical process safety can be managed. Process Safety Management (PSM) emphasizes the management of hazards through a comprehensive program which integrates technologies, procedures and management practices. PSM offers a systematic and structured approach to identification, prevention and mitigation of process risks to ensure safe operation. The course provides details on PSM elements that are fundamental to execute a safe industrial operation. The course covers topics on learning from incidents, understanding and managing hazards, PSM standards and its elements.
DAY 1
Introduction to Course
- Participants to introduce themselves
- Develop course expectation
- Concept of Process Safety
- Process Safety Strategy
- What is Management System?
Session 2: What is & Why Process Safety Management (PSM)?
- Major Incident & Issue – BHOPAL
- Why PSM?
- PSM vs. HSEMS
- PSM by OSHA US, CCPS & Energy Institute
- PSM in Control of Industrial Major Accident Hazard (CIMAH) 1996 Regulation
Session 3: Overview of PSM
- 14 PSM Elements as per CFR1910.119 PSM Standards by OSHA US (Element 1-9)
- Employee Participation / Process Safety Information / Process Hazard Analysis / Operation Procedure / Training / Mechanical Integrity / Contractors Mgmt. / Pre-Start Up Review / Hot Work
Session 3: Overview of PSM (continuation)
- 14 PSM Elements as per CFR1910.119 PSM Standards by OSHA US (Element 10-14)
- MOC / Incident Investigation / Emergency Response Plan / Compliance Audits / Trade Secret
Session 4: Limitations on PSM
- Top Category of PSM Citations
- Contributors to PSM Failures
Session 5: Case Study
- Case Study – Identify how each of PSM Elements could be linked to the Major Process Safety Incident / Identify how each of PSM Elements could prevent the occurrences of the Major Process Safety Incident
Assessment & Summary of Day 1
Day 2
Review Materials from Day 1Process Safety Strategies
- 14 Elements as per CFR1910.119 PSM Standards by OSHA US
Session 1: ‘Critical’ Elements - Process Safety Information
- Overview – What & Why?
- Possible Work Activities
- Elements Metric & Ways to Improve Effectiveness
Session 2: ‘Critical’ Elements - Process Hazard Analysis
- Overview – What & Why?
- Possible Work Activities
- Elements Metric & Ways to Improve Effectiveness
Session 2: ‘Critical’ Elements – PHA (continuation)
- PHA Tool – Exercise on Hazard & Operability (HAZOP) Study
Session 3: ‘Critical’ Elements - Pre-Start Up Safety Review (PSSR)
- Overview – What & Why?
- Mechanism for PSSR Program
Session 4: ‘Critical’ Elements - Mechanical Integrity
- Overview – What & Why?
- RAGAGEP
- Inspection, Testing & Planned Maintenance (ITPM) Program
Session 5: ‘Critical’ Elements – Management of Change (MOC)
- Overview – What & Why?
- MOC Program & Procedure
- MOC Procedure – Exercise on developing the MOC Procedures
Session 6: Preparing for PSM
- Have the right people in positions for success
- Know what is required
- Build on what you already have in place
- Exploit available resources
- Break it down into manageable components
- Stick with the plan
Overall Course Summary
OBJECTIVES
Upon completion of this course, participants will be able to:
- Acknowledge what is process safety and process safety management (PSM) and understand why PSM was promulgated
- Identify each of the management elements incorporated in the Process Safety Management system
- Recognize the methods of implementing the industrial PSM concept / practices (at least based on CFR1910.119 PSM Standards by OSHA US or CIMAH 1996 Regulations by DOSH, Malaysia)
WHO SHOULD ATTEND?
- Occupational Safety Professionals
- Young Engineers
- Fresh Graduates
- Anybody Who are Interested to Know About Process Safety Management
OUR TRAINER
1. Dr Azizul Bin Buang (UTP)
A Researcher/Senior Lecturer in Chemical Engineering Department at Universiti Teknologi PETRONAS (UTP), Perak, Malaysia. He is also a member of the Centre of Advanced Process Safety (CAPS), UTP. Current research and consultancy works are in process safety focusing mainly on Quantitative Risk Assessment (QRA), Dust Explosion/Dust Hazard Assessment (DHA), Process Safety Management (PSM) and Storage Tank Fire Hazards Management.
REGISTRATION FEES
PROFESSIONALS
MYR3,500*
*fee quoted does not include SST, HRDF service fee, GST/VAT or withholding tax (if applicable).
EARLY BIRD/ GROUP/ STUDENT
MYR3,150*
*fee quoted does not include SST, HRDF service fee, GST/VAT or withholding tax (if applicable).
OUR LOCATION
Centre for Advanced & Professional Education (CAPE)
Level 16, Menara 2,
Menara Kembar Bank Rakyat,
50470, Jalan Travers,
Kuala Lumpur.
CALL US
+605 - 368 7558 /
+605 - 368 8485
DROP US AN EMAIL
cape@utp.edu.my