PLC, HMI and SCADA for Industrial Automation and Control Systems

LEVEL: INTERMEDIATE                    HRDF: CLAIMABLE 

Ten (10) CPD Hours approved by MBOT

TRAINERS: 

Dr. Kishore Bingi, Dr. Madiah Binti Omar & Associate Professor Ir. Dr. Rosdiazli Ibrahim 

 

14 - 15 OCTOBER 2024

 

CAPE

Level 8, Permata Sapura, Kuala Lumpur City Centre, 50088 Kuala Lumpur

 

9.00AM - 5.00PM

 

RM 2,800 FOR PROFESSIONALS

10% Discount for Early Bird (until 14 September 2024) / Group / Students

CONTENT SUMMARY

INTRODUCTION

Automation has become a crucial element in achieving efficiency, safety, and productivity in the current industrial landscape. Nowadays, industries rely heavily on automation to streamline processes, minimize human error, and collect vital data. This course is designed for a diverse audience, including students, engineers, and technicians who are interested in pursuing a career in industrial automation. Prior experience is not required as the course starts with the basics and gradually builds a strong foundation through theoretical learning and practical exercises. As the course progresses, participants will gain insights into real-world applications and emerging trends that are shaping the future of industrial automation.

The course aims to equip learners with the foundational knowledge and practical skills necessary to understand and work with three key components of industrial automation: Programmable Logic Controllers (PLC), Human-Machine Interfaces (HMI), and Supervisory Control and Data Acquisition (SCADA) systems. Participants will delve into the internal workings of PLCs, enabling them to understand their hardware, programming, and communication protocols. They will also learn how to design intuitive Human-Machine Interfaces (HMIs) and integrate them with PLCs for seamless control and monitoring. Additionally, participants will explore the capabilities of SCADA systems, which play a pivotal role in data acquisition and process visualization.

Upon completion of this course, participants will have a comprehensive understanding of these technologies and the practical skills needed to apply them in real-world industrial settings.

COURSE CONTENT

Industrial Automation and Control

  • Introduction to industrial automation
  • Benefits and importance of automation in industries.
  • Introduction to Various Sensors for Automation
  • Importance of Industrial Automation
  • Industry 4.0 and the Future of Automation

PLC Introduction and Ladder Logic Programming

  • Architecture of PLC 
  • Need of PLC in Designing
  • Different Types of Sensors
  • Monitoring the Process Through Sensors – Connection Details
  • Analog Addressing, Continuous Process Monitoring and Control
  • Configuring Alarms
  • Different Types of Controllers – On/Off, Proportional, Derivative, Integral and PID Control
  • PLC Programming 
  • No/Nc Concept
  • Data File Handling 
  • Wiring and Fault Correction
  • Programming Practices

Case Study - I

  • PLC System with ladder Program - Motor Start Stop Program
  • Automatic Control System - Belt Conveyor Circuit and all protection signals
  • Automatic Control System – Process Plants

SCADA – Configuration and Programming

  • SCADA Packages
  • Need of PLC in Designing
  • Role of SCADA in Industrial Automation
  • SCADA System Configuration, RTU, Communication Protocols• Script Programming
  • Real-Time and Historical Trend
  • Configuring Alarms
  • Real Time Project Development with PLC Interfacing
  • Communication with other Software

Human Machine Interface 

  • HMI Software and Development Tools
  • Interactive Elements and Controls
  • Alarm Management and Reporting
  • Data Logging and Trending
  • Security and Access Control
  • Remote Monitoring and Control
  • Integration with PLC and SCADA

Case Study - II

  • Visualization and control of various Real-time processes



OBJECTIVES

Upon completion of this course, participants will be able to:

  • Gain a comprehensive understanding of the basics of PLC, HMI, and SCADA systems, including their functions and importance in industrial automation.
  • Develop practical skills in programming and operating PLCs, designing HMI interfaces, and utilizing SCADA systems. Participants will be able to create essential automation solutions independently using these components.
  • Acquire the ability to apply their knowledge to real-world industrial automation scenarios, including troubleshooting common issues and designing simple automation solutions for various industrial applications.


WHO SHOULD ATTEND?

  • Industrial Engineers and Technicians
  • Control Systems Technologists
  • Engineering Students• Plant Operators and System Integrators
  • Anyone Interested in Industrial Automation





OUR TRAINERS

1. Dr. Kishore Bingi  (UTP)

Kishore Bingi is a lecturer at the Electrical and Electronic Engineering Department and member of the Center for Systems Engineering at Universiti Teknologi PETRONAS (UTP). He obtained his Master’s degree from the National Institute of Technology Calicut, India and his PhD from UTP, Malaysia. He worked as an Assistant Systems Engineer at TATA Consultancy Services Limited, India. He also worked as Research Scientist and Post-Doctoral Researcher at the Universiti Teknologi PETRONAS, Malaysia. He served as an Assistant Professor at the Process Control Laboratory, School of Electrical Engineering, Vellore Institute of Technology, India. His research area is developing fractional-order neural networks, including fractional-order systems and controllers, chaos prediction and forecasting, advanced hybrid optimization techniques, Artificial Intelligence and Systems Engineering. He is an IEEE and IET Member and a registered Chartered Engineer (CEng) from Engineering Council UK. He currently serves as an Editorial Board Member/Academic Editor/Guest Editor for the International Journal of Applied Mathematics and Computer Science, Mathematical Problems in Engineering, Journal of Control Science and Engineering, and Fractal and Fractional. He has published over 50 articles in international journals and conference proceedings and has delivered over 15 lectures at international conferences, as well as four books and 6 book chapters.

2. Dr. Madiah Omar  (UTP)

MADIAH OMAR is a lecturer under Chemical Engineering Department at Universiti Teknologi PETRONAS (UTP), Seri Iskandar, Perak, Malaysia. She is a classy IR4.0 academician with over 6 years of experience in Artificial Intelligence (AI), Modelling, Predictive Maintenance, Digital Twin, Hardware Integration and System Engineering for Rotating Equipment and Chemical Processes Applications. Driven to bridge academia and industry together, her work involves multiple industrial collaborators and experience in machine learning deployment to the field. Her current interest in IR4.0 focuses on transforming brilliant AI ideas into products.

3. Associate Professor Ir. Dr. Rosdiazli Ibrahim  (UTP)

ROSDIAZLI B. IBRAHIM is an Associate Professor under Electrical and Electronics Engineering Department at Universiti Teknologi PETRONAS (UTP), Seri Iskandar, Perak, Malaysia. He is an experienced academician with over 25 years of involvement in Advanced Process Control, Automation, Intelligent Systems, Wireless Technology and Robotics. He secured multiple fundamental research, prototype, and industrial consultancy grants for his work. He owns 5 patents to date, and his current interest includes Predictive Maintenance, Artificial Intelligence and System Engineering for various applications.

COUNTDOWN

REGISTRATION FEES

PROFESSIONALS

MYR2,800*

*fee quoted does not include SST, HRDF service fee, GST/VAT or withholding tax (if applicable).

EARLY BIRD/ GROUP/ STUDENT

MYR2,520*

*fee quoted does not include SST, HRDF service fee, GST/VAT or withholding tax (if applicable).

OUR LOCATION

Centre for Advanced & Professional Education (CAPE)

 Level 8, Permata Sapura, Kuala Lumpur City Centre, 50088 Kuala Lumpur​

CALL US

+605 - 368 7558 /

+605 - 368 8485

DROP US AN EMAIL

cape@utp.edu.my