Introduction To Process Safety & Process Safety Management

  LEVEL : BEGINNER                    HRDF : CLAIMABLE 

    TRAINER : Dr azizul bin buang

 

WHEN  


28 - 29 SEPTEMBER 2022

 

WHERE 


CAPE

 

TIME


9.00AM - 5.00PM

 

RM 2,080 FOR PROFESSIONALS

10% Discount for Early Bird (until 28 August 2022) / Group / Students

CONTENT SUMMARY

INTRODUCTION

Major accidents such as fire, explosion and toxic release should be avoided top revent fatalities, environmental pollution and assets’ damage. It is getting harder to control the operation safely with the increasing scale and complexity of modern chemical process industries. It has been reported that nearly all accidents could be prevented if the basic process safety (PS) principles are consulted and implemented. Process safety is to prevent and mitigate accidental loss of containment of hazardous materials. Layers of protections in processes provide barriers to prevent undesired impacts and thereby accomplishing safety objectives. Nonetheless, it is insufficient if it is only to incorporate these layers of protections to reduce the risks. It is also important to consider how these layers of protections and consequent chemical process safety can be managed. Process Safety Management (PSM) emphasizes the management of hazards through a comprehensive program which integrates technologies, procedures and management practices. PSM offers a systematic and structured approach to identification, prevention and mitigation of process risks to ensure safe operation.

Introduction to Process Safety covers topics including the concept of process safety, anatomy of process safety incidents, major accidents, management system, process safety consequence, process safety strategies, layers of protection and taking advantage of past experiences. Introduction to PSM provides details on management elements that are fundamental to execute a safe industrial operation. The course covers topics on learning from incidents, understanding and managing hazards, regulations on PSM and safety management system elements.

COURSE CONTENT

DAY 1

Introduction

  • Participants to introduce themselves 
  • Develop course expectation

Session 1: What is & Why Process Safety?

  • Definition and Focus of Process 
  • Process Safety vs. Occupational Safety

Session 2: The Anatomy of Process Safety Incidents

  • Concept of Incident, Hazards & Loss Events 
  • Process Incident Sequence 
  • Common features of Major Accidents (only one) 

Session 3: Overview of Process Safety Incident Consequences

  • Process Safety Incident – Fire 
  • Process Safety Incident – Explosion 
  • Process Safety Incident – Toxic

Session 4: Overview on Process Safety Requirement

  • Hazard Identification 
  • Risk Assessment

Session 5: Overview of Process Safety Strategies

  • Hierarchy of Risk Management 
  • Layers of Protection 
  • Inherent Safety Concept 
  • Preventive & Mitigative Barriers

Session 6: Taking Advantage of Past Experience

  • Incident Investigation 
  • RAGAGEP 
  • Performance Indicators

Session 7: Management System

  • Standards & Regulation 
  • Process Safety Management vs. Occupational Safety Management

DAY 2

Session 1: Why Process Safety Management PSM)?

  • Concept of Process Safety 
  • Process Safety Strategies
  •  Major Incident & Issue – BHOPAL 
  • Why PSM?

Session 2: What is Process Safety Management (PSM)?

  • Standards & Regulations 
  • Introduction to Process Safety Management (PSM) Concept 
  • PSM System vs. OSHM System

Session 3: Overview on Process Safety Management (PSM)

  • CCPS Risk Based Process Safety 
  • 14 PSM Elements as per CFR1910.119 PSM Standards by OSHA US 
  • PSM in CIMAH 1996

Session 4: Overview on Process Safety Management (PSM) – The Elements

  • Employee Participation (Element 1) 
  • Process Safety Information (Element 2) 
  • Process Hazard Analysis (Element 3) 
  • Operation Procedure (Element 4) 
  • Training (Element 5) 
  • Contractors Management (Element 6) 
  • Mechanical Integrity (Element 7)
  • Operational Readiness: Start-Up 
  • Shut-Down (Element 8) 
  • Hot Work (Element 9) 
  • MOC (Element 10) 
  • Incident Investigation (Element 11)
  • Emergency Response Plan (Element 12) 
  • Compliance Audits (Element 13) 
  • Trade Secret (Element 14)


OBJECTIVES

Upon completion of this course, participants will be able to:

  • Understand the overview on concepts of process safety hazards, process incident sequence and loss of containment
  • Appreciate the overview of process safety strategies to prevent the occurrence or mitigate the consequences of the process safety incidents.
  • Acknowledge what is process safety management (PSM) and its importance
  • Recognize industrial PSM concept / practices based on CIMAH 1996 Regulations (or CFR1910.119 PSM Standards by OSHA US


WHO SHOULD ATTEND?

  • Everyone Who Would Like to Know About Process Safety & Process Safety Management 






OUR TRAINER




1. Dr Azizul bin Buang (UTP)

A Researcher/Senior Lecturer in ChemicalEngineering Department at UniversitiTeknologi PETRONAS (UTP), Perak,Malaysia. Conferred with a PhD in ChemicalEngineering from Loughborough University,United Kingdom which focus on Tank FireHazard Management. Currently, a memberof the Centre of Advanced Process Safety(CAPS), UTP which effectively provideconsultancy, professional training and focusresearch on process safety of industries.

Currently, a certified Competent PersonMajor Hazard (Orang Yang Kompeten MajorHazard) by DOSH with the registration no.: HQ/19/MH/00/00012 andhas been conducted short-courses on QRA & Fire Risk Assessment forindustrial professionals. Current research and consultancy works are inthe area of process safety focusing mainly on Quantitative RiskAssessment, Dust Explosion, Process Safety Management (PSM) andStorage Tank Fire Hazards Management.

COUNTDOWN

REGISTRATION FEES

PROFESSIONALS

MYR2,080


*fee quoted does not include SST, GST, HRDF service fee / VAT or withholding tax (if applicable).

EARLY BIRD/ GROUP/ STUDENT

MYR1,872


*fee quoted does not include SST, GST, HRDF service fee / VAT or withholding tax (if applicable).

OUR LOCATION

Centre for Advanced & Professional Education (CAPE)

 Level 16, Menara 2, Menara Kembar Bank Rakyat, 50470, Jalan Travers, Kuala Lumpur.

CALL US

+605 - 368 7558 /

+605 - 368 8485

DROP US AN EMAIL

cape@utp.edu.my